NO WORK

YTONG CARVING

Introduction

In a few steps I will show you how to carve sculptures with YTONG. As an example I’ll take an American Bear (or something that looks somewhat like it).
YTONG is a very soft, artificial made stone that has high resistance against high temperatures (I once build an oven with it), it is a very good isolator and (and now we’re here) it is very easy to carve.
Only (small) negative side effects are :

What you need

 
  1. First of all you'll need a little bit of documentation about the subject(s) you want to carve.  Google images come in handy, or maybe even some encyclopedia books (yes, a book still exists!)
    Remember that you are creating a 3D object, so you must know or recreate ALL views of your subject (up, side, back, front, ...)
  2. Secondly you need a minimum of handy tools (absolute minimum is a screwdriver and a saw).
    Here 's a list of the tools that I use:
    1. A small stone chisel (or an electrician chisel) electrician chisel
    2. A hammer to use the chisel (what else?) (a small one) You know what a hammer looks like
    3. A cheap wood saw (cheapest possible, ytong is very easy to saw anyway) If you don't know what a saw looks like you probably shouldn't try this course
    4. A scraper, normally used for PVC tubes, is excellent for rounding edges in Ytong PVC scraper
    5. A pencil to draw your sculpture on the Ytong block If you've never seen a pencil in your life, you should stay away from your computer more often
    6. A few wood carving tools can come in very handy, of course you can use a screw driver as well.
    For the morons: DON'T ever use wood carving tools with a hammer!
    Wood carving tool
    7. A vacuum cleaner to clean up the dust AND to clean your sculpture when all work is done.

Get a clean block

Clean block of ytong

Once you have a subject for your sculpture, you take your saw and cut out a block of Ytong. In my case, to make my bear, this was a block of 20x25x10cm .
TIP: When you use the saw, use it gently and let the saw do its job, that way the block won't break at the place it was not intended to. If you want to, you can cut out the block with a chisel, but a saw gives the best result.

Draw your sculpture

View from aside View from above

For this step you'll need a little bit 3D imagination and you should use the documentation of your subject (If your subject is not all in your mind, that is.)
Draw with a pencil all contours of your subject on all sides. For those who have difficulties with 3D shapes, try to start with a relief (which is 2D). For young children, aged younger than 12, two dimensional sculptures are recommended.
I didn't have a view from above of a bear, and I don't have any bear in the surrounding 10 kilometers to see what it looks like, so my view from above is a sort of guess.

Use your saw

Block without edges

To create a main, rough working block you should use the saw. Always leave a little extra space which will be used when we get into detail but not with the rough work.
As you can see above, I had trouble in cutting the part in front of the bear, this will be something I keep for the next step.

Use your Chisel

Chiseled Block

Main problem with Ytong is that it can break at the place it was not intended to. YOU ARE WARNED! Don't ever skip this step, the main reason it'll break wrong holds in this step.
Gently chisel out all pencil lines on your block. For the finger-killer-minded people: one can also use a knife for cutting out these lines. Every carve is maximum half a centimeter deep.
As you can see some edges came off while I was using the chisel. For the dangerous parts (finest details) I leave some extra space, for example in front of the bear
TIP: The "good" part of your subject should always be the closest to you. Try to use your chisel in a small angle towards you, this way the "bad" part of your subject will cut off better.

Roughly cut out your subject

Rough form of a bear (pig)?

Mostly I used the chisel for the edges and the wood carving tools for the rest.
TIP: To make holes (like the ones between the legs of the bear) you have to turn the carver round (like a bore).

Use your wood carver

Detailed bear

For all details and adjustments you can use the wood carver in combination with the scraper.
TIP: To round edges I normally use the scraper. On places hard to reach you can use the carver. You should rush smootly over the surface and all superfluous particles are gradually removed.
And finally (tadaa ahum?) the result:

Detailed bear in 3D